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From Flames To Fork, Comes Freedom • View topic - Extending into Manufacturing & Shopfloor

Extending into Manufacturing & Shopfloor

All Case Experiences in Topic format. Easy reading mode for contextual understanding. Quickie snapshot and howtos Files are linked into http://compiere.red1.org/

Extending into Manufacturing & Shopfloor

Postby red1 » Sun Nov 14, 2004 5:27 am

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Q-Floor System using Mecca Java

Postby red1 » Sun Apr 16, 2006 10:09 am

We got a challenging case here that manufactures assembled and fabricated products.

The initial task of creating a Materials Costing Engine is solved by the BOM model of Compiere. We are using our Velocity project (University.sf.net) to drill into Compiere's Oracle DB, and thus circumvent the webstart and AD.

This been successfull, the framework opens for us to do lots of creative stuff, ie.

1) an efficient BOM Modeller here
PLS SEE SAMPLE IN NEXT POSTS (that is easier for dummies to do in Velocity Java then using Compiere Java) and

2) a Queue Management System as protoscreened here http://www.red1.org/gan/q-floor_screen_ ... master.htm .
- Click on "BOM JOB>>" button and see how job is processed from Compiere BOM.
- Click on WorkCenter 01, 04, 05 (serial#1) and see different pop up job details screens.
- Click on WorkCenter01 (heading) and see a pop up departmental report screen.
- Click on Reject (bolded wording) and see a pop up reject case screen.


This project is at prototyping stage until year-end. When decently done, more tutorials will be forthcoming. Meanwhile your ideas are welcome.
Last edited by red1 on Mon Jun 05, 2006 8:51 pm, edited 1 time in total.
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Postby red1 » Mon May 08, 2006 2:11 pm

Here is a POC that the Compiere Production can be extracted into the shopfloor. The following screenshot is from a test run of executing the job of making 3 units of Patio Set. http://compiere.red1.org/QFloor.html
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BOM Modeller version 1.0

Postby red1 » Thu May 18, 2006 10:39 am

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Postby red1 » Tue Jun 06, 2006 10:02 pm

On the Production Floor, Tags for Job Carts and Serial Nos for stamping on products. Here the Tags are first generated according to Sales Orders - http://compiere.red1.org/tagGenerator.htm (we can also bunch a job to another Order's job http://compiere.red1.org/tagEdit.htm ). Later we assign Serial Nos to Job Carts and push into the Queue System - http://compiere.red1.org/TagSerial.htm .

When Serial Nos are tagged to each Order, we can then view easily all progress according to job and workcentre queue.

There are more sophisticated events after this, such as reject jobs, re-work, and finally calculation of WIP and finalising to Accounts.
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Postby red1 » Fri Jun 23, 2006 9:41 pm

Resuming the prototyping of the BOM Modeller, we can make it having a lookup formula http://compiere.red1.org/bom_formula.htm where a child item costing in a BOM refers to another cost such as risk, direct overheads which are not items themselves OR ELSE they will incur the stocks they refered to, thus resolved VIA this way of reference.

And to make the main window more visible with such a feature we can have http://compiere.red1.org/bom_formula_hilite.htm which shows which line has a formula behind it, and for what value.

The BOM Modeller can now refer to BOMs as Templates and dupe out Estimates for the Sales Orders. This will avoid the creation of endless finished products BOMs in the Product table.

The Product window only manage a single template BOM. The Estimate table holds variations of that template product as it is negotiated with customers and finally enters the production floor.

Sales Orders will hold that variation bom qtys and final pricings. For accounting consequence, we will need to further rework the Production window to conjunct with the Inventory Internal Use, where 2 warehouse locators may be good - Raw Materials Locator and Factory Floor Locator.

To conveniently manage BOM-lines we can allow the IsActive manipulation here http://compiere.red1.org/bom_del_undel.htm
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Postby red1 » Tue Sep 05, 2006 11:36 am

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Postby red1 » Tue Sep 05, 2006 12:22 pm

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